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Nov 22, 2021

One-stop solution for pharmaceutical water system --Truking Watertown

The pharmaceutical water system is a key element in the production process of pharmaceutical companies. The construction and operation of pharmaceutical water systems are closely related to drug quality. As an overall solution provider for pharmaceutical water in China, Truking Watertown has rich experience in project management, process design, construction, commissioning and validation services. And the system meets the requirements of the current version of the Chinese Pharmacopoeia, the EU Pharmacopoeia and the US Pharmacopoeia. Through scientific and reasonable design and risk analysis before construction, Truking Watertown provide users with full life-cycle project management services.

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The illustration shows the “one-stop” solution for pharmaceutical water system. It reduces the operating costs of multiple water production workshops by centrally preparing, storing, and distributing pharmaceutical water. By recovering the waste heat during production to save energy and cooling water; at the same time, it recovers discharged water from production, improving overall energy utilization and meeting the environmental protection needs of pharmaceutical companies. The water and steam production indicators of the whole system are much higher than the pharmacopoeia standards.

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The recovery rate of purified water preparation system can reach more than 90%. It adopts modular design, and has the function of pasteurization, low pressure circulation and dual water supply;

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The storage and distribution system can independently serve the production lines of multiple workshops. And the piping system supports self-cleaning and self-sterilizing, greatly reducing the risk of microbial contamination;

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The pure steam preparation unit has the characteristics of low energy consumption, fast response, high quality, etc. It could simultaneously supply to multiple steam points and complies with HTM2010 and EN285 standards.

The WFI preparation unit adopts heat pressing water distiller which has, compared with multi-effect water distiller, a smaller footprint, better outlet water quality and more energy savings. It effectively reduces the carbon emission by saving 50-70% energy consumption.

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Truking Watertown pure steam generator uses a proprietary sampling device, which applies the core technology-QUICKCONDTM, integrating the functions of on-line monitoring of parameters, control of continuous flow, rapid sampling, self-draining, aseptic sampling, and online sterilization. It enables agile monitoring and fast sampling of pure steam, and guarantees the accuracy and real-time performance of the conductivity detection index of pure steam.

The waste heat recovery module is used to recover the heat discharged from the system; the concentrated water recovery module works in a similar way. As a result, the energy efficiency of the overall system is improved.

A modern water production workshop is inseparable from a digital information management platform. Truking Watertown provides customers with full-process digital management solutions. The overall system adopts C/S architecture, unified management of data, reports, permissions, and electronic signatures, and the system automatically generates electronic batch record and the server adopts redundant control to ensure continuous system operation and data security, and realize coordinated control of the entire system. The system meets the GAMP5 computerized system verification requirements, can effectively promote unmanned and intelligent production, build a compliant and fully-automated production process, and build enterprises’ competitiveness on "soft capabilities".

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